Mercedes GLC F-Cell: World’s First Electric Vehicle with Battery Powertrain

From: Mercedes-Benz | February 15, 2018 at 08:02 PM
Mercedes GLC F-Cell: World’s First Electric Vehicle with Battery Powertrain
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Mercedes-Benz – A Daimler Brand strategy for the mobility of the future, known at Daimler as "CASE." The four letters stand for the strategic future pillars of networking (Connected), autonomous driving (Autonomous), flexible use (Shared & Services) and electric drive systems (Electric), which are being systematically further developed and intelligently combined by the company. Between now and 2022, Daimler intends to bring out ten battery-electric vehicles, globally, with the GLC F-CELL representing an important landmark.

Unique: two electric energy sources

The vehicles unveiled at the IAA represent a world first in which a fuel-cell-operated electric car uses a lithium-ion battery as an additional energy source that can be externally charged by means of plug-in technology. Through intelligent interplay, the two energy sources drive the electric motor while offering locally zero-emissions driving pleasure. The long range, short refueling time, an output of 197 hp and the latest generation of assistance systems with powertrain-specific features demonstrate, based on the models on show, that the GLC F-CELL will be a family-friendly electric vehicle of high everyday practicality.

For this world first, the Mercedes-Benz engineers cooperated closely with partners from the Daimler competence network to develop a completely new fuel-cell system. Compared with the B-Class F-CELL, which has been on the market since 2010, the overall drive system offers around 40 percent more output. The fuel-cell system is around 30 percent more compact than before, can for the first time be housed entirely in the engine compartment and is installed on the usual mounting points like a conventional engine. Also, the use of platinum in the fuel cell has been reduced by 90 percent. This conserves resources while lowering the system costs – with no compromises in terms of performance.

The lithium-ion battery in the preproduction vehicles on the show has a gross capacity of 13.8 kWh and additionally serves as an energy source for the electric motor. For the first time, it can also be charged externally using plug-in technology. An Intelligent operating strategy in combination with the fuel-cell/battery system offers maximum efficiency and comfort. Just like the drive motor, the powerful storage battery is space-savingly installed in the rear of the SUV. By means of the 7.2 kW onboard chargers, it can be conveniently charged from a standard household power socket, a wallbox or a public charging station. The charging time is around 1.5 hours if the full capacity is used.

Two carbon-fiber-encased tanks built into the vehicle floor hold around 4.4 kg of hydrogen. Thanks to globally standardized 700 bar tank technology, the supply of Daimler Communications, 70546 Stuttgart, Germany

Mercedes-Benz – A Daimler Brand hydrogen can be replenished within just three minutes, which is about the same amount of time it takes to refuel a car with an internal combustion engine.

The F-CELL vehicles on show at the IAA are powered by an asynchronous machine with an output of 197 hp and a torque of 258 lb-ft. As the electric drive requires no propeller shaft, this makes room for one of the two hydrogen tanks, while the second tank is installed under the rear seat bench.

 

Coordinated: operating strategy with unique variety of combinations like the GLC Plug-in Hybrid, the fuel-cell variant comes with various operating modes and drive programs. The drive programs of the GLC F-CELL will include ECO,

COMFORT and SPORT. ECO is optimized for low consumption. COMFORT is geared not only for comfort, but also provides ideal climate control. SPORT optimizes the hybrid powertrain for sporty performance.

While the drive programs change the behavior of the car and therefore the driving experience, the operating modes influence the interplay between fuel cell and high voltage battery. The combination of drive programs with operating modes is presented for the first time in this form in a fuel-cell vehicle.

Freedom of choice: four operating modes HYBRID – F-CELL – BATTERY – CHARGE

The innovative plug-in fuel-cell powertrain combines the advantages of both emission-free technologies and, thanks to its intelligent operating strategy, constantly ensures that the use of both energy sources is optimally adapted to the particular operating situation.

In HYBRID operating mode, the vehicle draws power from both energy sources.

Power peaks are handled by the battery, while the fuel cell runs in the optimum efficiency range. The intelligent operating strategy means that the characteristics of both energy sources can be ideally exploited.

In F-CELL mode, the state of charge of the high-voltage battery is kept constant by the energy from the fuel cell. Driving almost exclusively on hydrogen is the ideal mode if the intention is to keep the electric range in reserve for certain driving situations.

Daimler Communications, 70546 Stuttgart, Germany

In BATTERY mode, the GLC F-CELL runs all-electrically and is powered by the high-voltage battery. The fuel-cell system is not in operation. This is the ideal mode for short distances.

In CHARGE mode, charging the high-voltage battery has priority, for example in order to recharge the battery for the maximum overall range prior to refueling with hydrogen. This mode also creates power reserves for uphill or very dynamic driving.

In all operating modes, the system features an energy recovery function, which makes it possible to recover energy during braking or coasting and to store it in the battery.

Safety first: getting there safely

Daimler applies extremely high safety standards in all its vehicles. This is true of both vehicles with a conventional internal combustion engine and also those with an alternative drive. This means that the vehicles comply with all legal standards and regulations. However, the internal safety requirements for Mercedes-Benz vehicles go one step further. The battery and all hydrogen-containing components are governed by particularly stringent safety standards typical of Mercedes.

Alongside safety in the event of a crash, all Mercedes-Benz vehicles undergo additional component tests at a system level that goes far beyond the usual tests. The powertrain components and hydrogen tanks of the F-CELL preproduction vehicles are space-savingly and safely housed in the engine compartment as well as under the floor.

Like all Mercedes-Benz vehicles, the fuel-cell vehicles, too, are exemplary in terms of active and passive safety. With Active Distance Assist DISTRONIC, Lane Tracking Package with Blind Spot Assist and Active Lane Keeping Assist, Parking Package with 360° camera or COMAND with traffic sign recognition, the GLC F-CELL will come with safety and comfort built in as standard.

 

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